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Online Flue Gas Analyzer
Online Flue Gas Analyzer
Online Flue Gas Analyzer
Online Flue Gas Analyzer

Online Flue Gas Analyzer

  • Keywords:flue gas analyzer, online flue gas analyzer, continuous emission monitoring
  • Category:CO2 Analysis and Detection

The Online Flue Gas Analyzer is a high‑precision instrument designed for continuous monitoring of combustion gases in industrial boilers, furnaces, engines, and stack emissions. Using advanced NDIR, electrochemical, and ultraviolet sensor technologies, it provides accurate measurement of CO, CO₂, SO₂, NO, NO₂, NOx, O₂, and hydrocarbons in real time. Its online configuration ensures uninterrupted data acquisition, automatic calibration, and intelligent compensation for temperature, pressure, and humidity variations. The analyzer is ideal for environmental compliance, process optimization, and energy efficiency monitoring in power plants, chemical industries, and metallurgical facilities. With rugged construction, digital communication interfaces, and comprehensive data logging, it delivers reliable long‑term performance for industrial emission monitoring.

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Product Overview

The Online Flue Gas Analyzer is a high-precision instrument designed for continuous monitoring of industrial emissions. It combines non-dispersive infrared (NDIR) gas analysis technology with long-life electrochemical sensors to provide real-time measurement of multiple gas components, including SO₂, NO, CO, CO₂, and O₂.

With excellent stability and strong environmental adaptability, the analyzer is suitable for a wide range of industrial applications. It delivers reliable data for emission monitoring, environmental compliance, and process optimization.

Working Principle

The analyzer integrates NDIR absorption technology with electrochemical sensing:

  • NDIR Measurement: SO₂, NO, CO, and CO₂ concentrations are determined by selective absorption of infrared light at specific wavelengths.
  • Electrochemical Detection: O₂ is measured using an electrochemical sensor, which generates an electrical signal proportional to the oxygen concentration.

An optimized gas path design minimizes the influence of water vapor and sampling flow variations on measurement accuracy. Combined with corrosion-resistant materials and a robust structural design, the system ensures reliable long-term continuous operation.

Key Features

  • Multi-Component Measurement: Independent measurement of each gas component with no cross-interference, ensuring accurate and reliable results.
  • Stable Performance: Gas-phase moisture does not affect SO₂ and NO measurements, and sampling flow variations do not impact SO₂, NO, or CO results.
  • High Durability: Key components are made of heat-resistant and corrosion-resistant materials, suitable for harsh industrial environments.
  • Flexible Communication: Supports multiple communication interfaces for integration with centralized control systems and remote data transmission.
  • Reliable Design: Engineered for long-term continuous online monitoring with low maintenance requirements.

Applications

  • Industrial Boilers: Monitoring boiler exhaust emissions and analyzing flue gas composition to optimize combustion conditions.
  • Power Industry: Continuous emission monitoring in power plants to ensure compliance with environmental regulations.
  • Chemical Industry: Monitoring flue gas composition in chemical processes to improve safety and reduce emissions.
  • Metallurgy & Steel: Emission monitoring during smelting processes for better control and process optimization.
  • Environmental Agencies: Supporting regulatory monitoring and enforcement of emission standards.
Measurement Parameter Specification or Description
Measured Components SO₂, NO, CO, CO₂, O₂
Measurement Principle SO₂/NO/CO/CO₂: NDIR; O₂: ECD
Measurement Range SO₂/NO: (0-2000) ppm;
CO₂/O₂: (0-25)%;
CO: (0-10000) ppm
Accuracy SO₂/NO/CO/CO₂: ±2% F.S.; O₂: ±2% F.S.
Resolution SO₂/NO/CO: 1 ppm;
CO₂/O₂: 0.01%
Repeatability ≤1%
Response Time T90 < 20s
Optimal Flow (0.7~1.2)L/min
Inlet Pressure (2~50) kPa
Sample Gas Requirements Dust-free, water-free, oil-free
Electrical Parameters
Communication RS485/RS232, 4-20 mA
Power 220V AC, 50Hz
Display LCD Display
Functional Configuration Self-diagnosis capability, online sensor status check;
Built-in zeroing pump for automatic air zeroing

 

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