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Online Gas Analyzer for Fuel Gas
Online Gas Analyzer for Fuel Gas
Online Gas Analyzer for Fuel Gas
Online Gas Analyzer for Fuel Gas

Online Gas Analyzer for Fuel Gas

  • Keywords:online coal gas analyzer, continuous gas monitoring, real-time gas analysis
  • Category:CO2 Analysis and Detection

The Online Gas Analyzer for Fuel Gas is a high‑precision, continuous monitoring instrument designed to measure key components in fuel gas streams, including CH₄, CO, CO₂, H₂, O₂, and other combustible or process‑related gases. Using advanced infrared, electrochemical, and thermal conductivity sensing technologies, it provides real‑time, stable, and accurate gas composition analysis for industrial combustion systems, boilers, furnaces, and gas distribution networks. Its robust design ensures reliable operation in harsh environments, while intelligent diagnostics, automatic calibration, and remote data transmission support seamless integration into process control systems. This analyzer is widely used in power plants, steel mills, chemical plants, and energy production facilities.

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Product Overview

The online gas analyzer for fuel gas utilizes Non-Dispersive Infrared (NDIR) technology, long-life electrochemical sensors, and MEMS-based thermal conductivity technology. It enables continuous, real-time monitoring of calorific value for fuel gases such as coal gas and biogas, while simultaneously measuring the volume concentrations of CO, CO₂, CH₄, H₂, O₂, and CnHm.

Designed for continuous online operation, the analyzer provides accurate and reliable data to support industrial processes. It can replace traditional combustion-based calorimeters, improving production efficiency and ensuring stable gas quality.

Working Principle

The analyzer measures CO, CO₂, and CH₄ using NDIR technology, which quantifies gas concentrations based on their absorption of specific infrared wavelengths.

Electrochemical sensors are used for detecting gases such as O₂ and H₂, while MEMS-based thermal conductivity technology is applied for CnHm measurement and calorific value calculation.

By integrating multiple sensing technologies, the system enables simultaneous multi-component analysis. A built-in gas pre-treatment system removes moisture and particulates, ensuring stable and reliable measurement results.

Key Features

  • Multi-Component Analysis & Calorific Value Calculation: Simultaneously measures CO, CO₂, CH₄, H₂, O₂, and CnHm, and automatically calculates calorific value.
  • High Measurement Accuracy: Minimal cross-interference between gases; measurements are stable and unaffected by flow variations.
  • High Automation & Low Maintenance: Equipped with a professional pre-treatment system and supports both analog and digital outputs for unattended operation.
  • Stable Performance: Constant-temperature sensor design minimizes environmental impact; gas path uses stainless steel and PTFE materials for corrosion resistance and long service life.

 

Applications

  • Fuel Gas & Biogas Monitoring: Suitable for coal gas, coke oven gas, natural gas, biomass gas, and other fuel gases, ensuring stable quality and calorific value.
  • Industrial Process Control: Widely used in chemical, power, metallurgy, and steel industries for real-time gas quality monitoring and process optimization.
  • Energy Industry: Supports calorific value and composition monitoring to improve energy efficiency and reduce waste.
  • Environmental Monitoring: Monitors gas usage and emissions to help meet environmental regulations and sustainability goals.
Parameter Description
Measured Components CO, CO2, CH4, H2, O2, C2H2, C2H4, CnHm*, Heating Value
Measurement Principle CO/CO2/CH4/C2H2/C2H4/CnHm: NDIR; H2: TCD; O2: ECD
Measurement Range CO/CO2/CH4/H2: (0~100)%<br>O2: (0~25)%
C2H2/C2H4/CnHm: (0~10)% (Optional)
Linear Error CO/CO2/CH4/C2H2/C2H4/CnHm: ±1%F.S.; O2/H2: ±2%F.S.
Resolution 0.01%
Repeatability ≤1%
Response Time T90<15s (NDIR)
Optimal Flow (0.7~1.2)L/min
Inlet Pressure (2~50)kPa
Sample Gas Requirement Dust-free, water-free, oil-free
Communication RS-485/RS-232, (4-20)mA
Power Supply 100~240VAC, 100W
Display LCD Display
Features Built-in zeroing gas pump for automatic air zeroing
Heating value units Kcal/m³ and Mj/m³ can be switched freely
Self-diagnosis function, online sensor status check

 

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Online Gas Analyzer for Fuel GasOnline Gas Analyzer for Fuel Gas

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