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In-Situ Zirconia Gas Analyzer
In-Situ Zirconia Gas Analyzer
In-Situ Zirconia Gas Analyzer
In-Situ Zirconia Gas Analyzer

In-Situ Zirconia Gas Analyzer

  • Keywords:in-situ zirconia gas analyzer, oxygen concentration measurement, real-time oxygen analysis, industrial gas analyzer
  • Category:CO2 Analysis and Detection

The In‑Situ Zirconia Gas Analyzer is a high‑precision instrument designed for continuous, real‑time measurement of oxygen concentration directly within industrial combustion processes. Using a robust zirconia solid‑electrolyte sensor, it provides fast response, excellent stability, and accurate O₂ measurement even in high‑temperature, high‑dust, and corrosive environments. The analyzer installs directly into boilers, furnaces, kilns, and flue gas ducts, eliminating the need for gas sampling or conditioning. Its durable construction, long service life, and low maintenance requirements make it ideal for combustion optimization, energy efficiency improvement, emission reduction, and process control in power plants, steel mills, cement production, petrochemical facilities, and other industrial applications.

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Product Overview

The In-Situ Zirconia Gas Analyzer is designed for online monitoring of high-temperature oxygen and combustible gas (COe) concentrations. It enables simultaneous measurement of oxygen and combustible gas levels, helping users optimize combustion efficiency and ensure industrial equipment operates at peak performance.

The analyzer utilizes zirconia limiting current technology for oxygen measurement and thick-film catalytic sensing for combustible gas detection. Gas is introduced through a flange with a flow-guiding design, allowing stable, real-time monitoring even under high-temperature and high-dust industrial conditions.

Working Principle

  • Oxygen Measurement: Zirconia limiting current sensors detect oxygen concentration with high precision.
  • Combustible Gas Detection: Thick-film catalytic sensors measure COe levels.
  • Temperature Compensation: The sensor is equipped with internal constant-temperature control, eliminating measurement errors due to environmental or inlet gas temperature variations.
  • Gas Flow Design: Flanged flow-guided inlet ensures stable sampling and accurate real-time readings.

 

Key Features

  • High-Precision Measurement: Simultaneous detection of O₂ and COe ensures safe and efficient combustion.
  • Wide Temperature Range: Sensors operate reliably in high-temperature environments, up to 1500 °C.
  • Constant-Temperature Technology: Maintains sensor stability and minimizes environmental temperature influence.
  • High Dust Adaptability: Probe includes filters and baffles to prevent clogging, ensuring long-term stable operation.
  • Reliable Operation: Designed for harsh industrial conditions, providing continuous, real-time monitoring.

 

Applications

  • Combustion Control: Monitors boilers, gas turbines, and industrial furnaces to optimize combustion efficiency and reduce emissions.
  • Steel & Metallurgy: Measures oxygen and combustible gases during steel production, enhancing energy utilization and production efficiency.
  • Power Industry: Oxygen monitoring in power plant combustion processes to ensure stability and reduce fuel consumption.
  • Petrochemical Industry: High-temperature combustion gas monitoring to optimize COe combustion efficiency.
  • Environmental Monitoring: Supports low-emission control and exhaust gas management, ensuring compliance with environmental standards.
Parameter Description
Component Range O2:0~25%<br>COe:0~10000ppm
Response Time O2: T90≤10s
COe: T90≤20s
Measurement Accuracy O2: ±1%F.S. or 0.2%
COe: ±5%F.S. or 25ppm
Resolution O2: 0.01%
COe: 1ppm
Communication RS-485/MODBUS
Output 2 channels 4~20mA
3 adjustable alarms
Ambient Temperature Control unit: -40°C~65°C<br>Sensor unit: -40°C~120°C
Protection Rating IP66
Probe Material S316L, Alloy 600, Alumina, length customizable
Installation Flange DN50 customizable

 

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