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Combustion Efficiency Analyzer
Combustion Efficiency Analyzer
Combustion Efficiency Analyzer
Combustion Efficiency Analyzer

Combustion Efficiency Analyzer

  • Keywords:combustion efficiency analyzer, fuel optimization, real-time combustion analysis, industrial combustion systems, oxygen level measurement,
  • Category:CO2 Analysis and Detection

The Combustion Efficiency Analyzer is a high‑precision instrument designed to evaluate the performance of combustion systems by measuring key gas components such as O₂, CO, CO₂, NOx, SO₂, and unburned hydrocarbons. Using advanced infrared, electrochemical, and temperature‑pressure compensation technologies, it provides accurate calculations of combustion efficiency, excess air ratio, flue gas loss, and overall system performance. Compact, durable, and easy to operate, this analyzer is widely used in boilers, furnaces, industrial burners, heating systems, and energy optimization applications. Its fast response, stable operation, and intelligent diagnostics make it an essential tool for improving fuel utilization, reducing emissions, and ensuring safe, efficient combustion processes.

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Product Overview

The combustion efficiency analyzer utilizes Non-Dispersive Infrared (NDIR) technology and long-life electrochemical sensors to measure the volume concentrations of CO, CO₂, and O₂ in flue gas in real time.

By combining flue gas temperature and excess air coefficient calculations, the analyzer provides a comprehensive evaluation of combustion performance. It is ideal for optimizing industrial combustion processes, improving energy efficiency, reducing fuel consumption, and supporting energy-saving and emission reduction goals.

Working Principle

The analyzer uses NDIR technology to measure CO and CO₂ concentrations based on the absorption of specific infrared wavelengths.

Electrochemical sensors are used for O₂ detection. By integrating flue gas temperature data and excess air coefficient models, the system performs real-time calculations to assess and optimize combustion efficiency.

Key Features

  • Multi-Parameter Measurement: Simultaneously measures CO, CO₂, and O₂ concentrations, and calculates flue gas temperature and excess air coefficient.
  • High Accuracy: Precision sensor design with wide measurement range prevents over-limit damage and ensures long-term stability.
  • Portable Design: Integrated sampling system with compact structure, suitable for both field and laboratory use.
  • Smart Power Management: Built-in intelligent battery management and soft-start function extend service life.
  • Convenient Data Management: Supports automatic data storage, retrieval, deletion, and transmission via multiple interfaces.

 

Applications

  • Industrial Combustion Processes: Used in boilers, furnaces, and thermal equipment to optimize combustion and reduce energy consumption.
  • Petrochemical, Power, and Chemical Industries: Enables real-time monitoring to improve production efficiency and reduce emissions.
  • Energy Saving & Emission Reduction: Optimizes combustion through excess air coefficient analysis, lowering greenhouse gas emissions.
  • Laboratory & Field Testing: Suitable for combustion research and on-site measurements with fast response and easy operation.
Parameter Description
Measured Components CO, CO2, O2, Flue Gas Temperature; Optional SO2, NO, NO2 sensors
Measurement Principle O2: ECD; CO/CO2: NDIR; Flue Gas Temperature: K-type thermocouple or S-type thermocouple
Measurement Range O2:(0~21)%;CO:(0~5000)ppm
CO2:(0~25)%;Flue Gas Temperature:(0~800~1200)℃
Linear Error CO/CO2: ±1%F.S.; O2: ±2%F.S.; Flue Gas Temperature: ±3℃ or measured value ±1%
Resolution O2: 0.01%; CO: 1ppm; CO2: 0.01%; Flue Gas Temperature: 0.1℃
Repeatability ≤2%
Operating Temperature (0~50)℃
Relative Humidity (5~85)%
Response Time T90<15s (NDIR)
Communication RS-232/RS-485
Battery Power Built-in rechargeable lithium battery, external 12.6V charger, can work continuously for more than 10 hours
AC Power Supply 100~240VAC, 80W
Display LCD Display
Features Built-in imported sampling pump, pressure-resistant capability of 200hPa
Self-diagnosis function, online sensor status check
Optional pre-treatment device

 

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